Sheet Metal Stamping Services for Industrial Applications

High-speed stamping for high-volume sheet metal components and custom hardware integration. From 500 units, repeatable geometry with integrated fasteners and reinforcing features. Die design in 2–4 weeks; 48h DFM & quote.

We'll respond with DFM notes and pricing within 48 hours.

High-Speed Stamping for Volume Production

Progressive & Single-Station Stamping

Stamping delivers unmatched speed and cost-effectiveness for high-volume production. Progressive dies process multiple features in a single press stroke—cutting, forming, and integrating hardware all at once. This dramatically reduces cycle time and makes complex geometries economical at scale.

From reinforcing ribs that add strength without weight to integrated fastener holes that eliminate secondary operations, stamping unlocks design possibilities impossible with other processes.

  • Geometry optimization for progressive die design
  • Material flow analysis and draw depth evaluation
  • Hardware location and integration planning
  • Reinforcing rib and emboss design for strength optimization
  • Production volume analysis to justify die investment

Stamping Capabilities

Our stamping systems handle diverse applications and materials:

  1. Progressive Dies — Multiple features per press stroke for maximum speed and efficiency
  2. Single-Station Dies — Flexible for moderate volumes and complex geometries
  3. Custom Geometry — Reinforcing ribs, embosses, and integrated features
  4. Hardware Integration — Self-clinching fasteners and formed holes in single operation

Stamping Capabilities

From high-speed progressive stamping to custom single-station dies, our stamping systems deliver cost-effective volume production with integrated hardware and complex geometry.

Progressive & Single-Station Stamping

High-speed stamping for volume production. Progressive dies process multiple features in single press stroke, dramatically reducing cycle time and cost per piece.

Complex Geometry Development

Reinforcing ribs, embosses, and integrated flanges add strength without weight. Custom geometry delivers functional advantages and cost optimization.

Hardware Integration

Self-clinching fasteners, threaded inserts, and formed holes integrated during stamping. Eliminates secondary assembly and reduces overall component cost.

Application Examples

See how stamping enables high-volume production, integrated hardware, and cost-effective manufacturing for automotive, electronics, and custom applications.

Electronics Hardware Components

Stamped mounting brackets with integrated fastener holes. Reinforcing ribs ensure strength while maintaining lightweight design.

Automotive Structural Parts

High-volume formed components for chassis, body panels, and structural reinforcement. Repeatable geometry ensures consistency across entire production run.

Custom Fasteners & Hardware

Formed fasteners, clips, and custom hardware with integrated features. High volume production with minimal secondary operations.

Why Partner with X-KPR

When high-volume stamping needs precision, rapid die development, and cost-effective production, X-KPR delivers proven results and transparent tooling investment analysis.

Fast Turnaround

Die design and fabrication completed within 2–4 weeks. First parts ready for validation quickly.

Cost-Effective at Scale

High-speed stamping dramatically reduces per-piece cost at volume. Tooling investment amortized across large production runs.

Repeatable Precision

Die-driven accuracy ensures identical geometry across millions of parts. Perfect for critical applications requiring consistency.

Quality Assurance & Inspection

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Stamped Sheet Metal Part

First Article & Production Inspection

Every stamped component undergoes rigorous inspection for dimensional accuracy, geometry consistency, and hardware installation. Our quality systems ensure first articles meet specifications and maintain consistency throughout production runs.

  • First Article Inspection (FAI) with full dimensional report
  • In-process geometry verification during production
  • Statistical Process Control (SPC) for high-volume runs
  • Hardware installation verification and pull testing
  • Final dimensional and visual inspection against drawing specs

For high-volume production, we implement Statistical Process Control (SPC) to monitor die wear and maintain consistent quality across millions of parts.

Frequently Asked Questions

What are typical die costs for stamping?
Die costs vary based on complexity, size, and number of stations. Simple single-station dies start at moderate investment; progressive dies are more expensive but reduce per-piece cost significantly. We provide detailed cost-benefit analysis at quote.
What is the minimum production volume?
Stamping is most cost-effective for volumes of 500+ units. For smaller quantities, laser cutting or press brake bending may be more economical. Our team recommends the best process at quote.
Can you stamp stainless steel and aluminum?
Yes. We work with mild steel, stainless steel, and aluminum. Material selection affects die design, hardness, and cycle time. Our team optimizes die design for your material.
What hardware integration options are available?
We offer self-clinching fasteners, threaded inserts, formed holes, and custom slots. Hardware selection is based on application and strength requirements, confirmed at quote.
How are tolerances controlled in stamping?
Tolerances are controlled through die design and calibration. Typical tolerances are ±0.2–0.5 mm depending on feature and material. Tighter tolerances are possible with secondary operations.
What about production lead time?
Die design and fabrication typically takes 2–4 weeks depending on complexity. First articles usually within 1–2 weeks after die completion. Production volumes can begin immediately thereafter.

Request a Quote — Upload Your Design

Tell us your part geometry, material, thickness, hardware requirements, and expected volume. We'll return DFM feedback and a detailed tooling investment & quote within 48 hours.

Upload Design & Get a Quote Contact Us

Accepted Formats: STEP · IGES · DWG · PDF

RFQ Form

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Form fields: File Upload, Material Type, Thickness, Expected Volume, Hardware Requirements, Delivery Timeline