Metal Assembly Services for Industrial Applications

Complete metal assembly solutions combining fastening, welding, and sub-assembly integration. From prototype validation to high-volume production, we deliver consistent quality and precision. 48h DFM & quote on every project.

Accepted Formats: STEP · IGES · DWG · PDF

Comprehensive Metal Assembly Solutions

End-to-End Assembly Expertise

X-KPR brings decades of experience integrating components—from simple fastener assembly to complex, precision-engineered sub-assemblies requiring welding, alignment, and functional verification.

Whether you need assembly of components we fabricate or parts sourced from your suppliers, we manage every step with precision fixtures, skilled technicians, and comprehensive quality control.

  • Assembly sequence and workflow optimization
  • Fastener type and torque specifications
  • Welding requirements and joint design
  • Dimensional accuracy and alignment tolerances
  • Quality inspection and testing protocols

Assembly Process Capabilities

Our comprehensive assembly capabilities include:

  1. Fastener Assembly — Manual and semi-automated insertion, riveting, and threaded assembly with torque verification
  2. Welding Integration — MIG, TIG, and spot welding with precision positioning and structural validation
  3. Sub-Assembly Building — Multi-component integration into modular sub-assemblies for final assembly
  4. Quality Verification — 100% dimensional inspection, functional testing, and certification before shipment

Assembly Service Capabilities

From precision fastener insertion to complex welded assemblies, we deliver repeatability and quality at every step.

Fastener Assembly & Integration

Precision fastener insertion, riveting, threading, and hardware integration for complex sub-assemblies and final products.

Welding & Joint Integration

MIG, TIG, and spot welding with precision positioning and quality verification for structural integrity and repeatability.

Sub-Assembly & Integration

Complete assembly workflows combining multiple components, sub-assemblies, and modules into finished products.

Application Examples

See how our assembly expertise delivers complete, ready-to-use products across electronics, automotive, industrial, and custom manufacturing applications.

Electronics & Equipment Housings

Complete assembly of enclosures, panels, and sub-assemblies including fastener insertion, welding, and final integration.

Automotive & Motor Sports Structures

High-volume assembly of chassis, frames, and structural components with precision alignment and quality verification.

Industrial & Robotics Platforms

Complex multi-component assembly integrating structural elements, mechanical systems, and functional modules.

Why Partner with X-KPR

When assembly quality and efficiency matter, X-KPR delivers proven results with integrated fabrication and assembly capabilities.

Complete Integration

From raw components to finished assemblies, we handle fabrication, welding, fastening, and final integration under one roof.

Quality Control

Every assembly undergoes dimensional verification, functional testing, and quality inspection before shipment.

Proven Expertise

Over 20 years assembling components for automotive, electronics, medical, and industrial applications at volume.

Quality Assurance & Inspection

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Metal Assembly & Integration

100% Quality Control & Inspection

Every assembly is verified for dimensional accuracy, proper fastening, weld quality, and functional performance. Our quality protocols ensure consistency across prototypes, low-volume runs, and high-volume production.

  • 100% visual inspection for assembly accuracy
  • Dimensional verification of critical features and alignment
  • Fastener torque verification where specified
  • Functional testing and operational validation
  • First Article Inspection (FAI) with comprehensive documentation

For critical applications, we provide First Article Inspection (FAI) with comprehensive dimensional reports and functional testing documentation.

Frequently Asked Questions

Can X-KPR handle complete assembly from fabrication through final integration?
Yes. We offer end-to-end solutions—from sheet metal fabrication and tube processing through assembly, welding, fastening, and final integration. Consolidating vendors reduces coordination complexity and improves efficiency.
What assembly processes do you support?
We handle fastener insertion (manual and automated), rivet assembly, MIG/TIG/spot welding, threading, staking, crimping, soldering, and multi-component sub-assembly integration.
Do you provide quality inspection and testing?
Absolutely. We perform visual inspection, dimensional verification, functional testing, and torque verification where required. First Article Inspection (FAI) available for production runs.
Can you handle high-volume assembly?
Yes. Our assembly capabilities scale from prototypes to high-volume production with custom fixtures and processes optimized for your volume requirements.
How do you ensure repeatability and consistency?
We use custom fixtures, documented procedures, skilled technicians, and 100% quality verification to ensure every assembly meets exact specifications.
What is your typical assembly turnaround?
Depending on complexity and volume, we can deliver assembled products in 5–15 business days. Expedited turnaround available for urgent orders.

Request a Quote — Submit Your Assembly Design

Share your assembly drawings, component specifications, and production requirements. We'll evaluate feasibility and provide a detailed quote within 48 hours.

Upload Design & Get a Quote Contact Us

Accepted Formats: STEP · IGES · DWG · PDF

RFQ Form

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Form fields: File Upload, Component List, Assembly Process, Volume Requirements, Timeline