Custom Tooling & Fixtures for Industrial Manufacturing

Custom-engineered jigs and fixtures designed for precision manufacturing and assembly. Optimize production cycles, ensure repeatability, and accelerate time-to-market. 48h DFM & quote on every project.

Upload Design — 48h Feasibility View Applications

Accepted Formats: STEP · IGES · DWG · PDF

Custom Fixture Design & Engineering

Purpose-Built Tooling Solutions

Every manufacturing process is unique. That's why we design custom jigs and fixtures tailored specifically to your production requirements, equipment, and precision needs.

From assembly alignment to welding positioning, from test verification to sub-assembly integration, our fixtures are engineered for repeatability, durability, and minimal maintenance across high-volume production.

Production volume and manufacturing cycle requirements
Precision alignment and repeatability specifications
Material selection for durability and cost optimization
Integration with existing equipment and automation
Maintenance and changeability requirements

Fixture Design for Production Scale

Our fixtures are engineered for real-world manufacturing challenges:

Precision Alignment — Guides components into exact position with repeatability across thousands of cycles
Material Optimization — Aluminum for speed and light duty, steel for high-volume heavy production
Quick Changeover — Modular designs allow rapid transition between product variants
Integration Ready — Designed to work seamlessly with your existing machinery, automation, and equipment

Tooling Design Capabilities

From concept through production, our custom fixtures solve manufacturing challenges and accelerate your production timeline.

Custom Jig & Fixture Design

Purpose-built tooling designed specifically for your manufacturing processes, optimizing alignment, repeatability, and production cycle time.

High-Volume Production Tooling

Durable, precision-engineered fixtures built for thousands of cycles with minimal wear, drift, or maintenance requirements.

Modular Fixture Systems

Flexible, adaptable tooling designs that allow for quick changeover between product variants while maintaining precision.

Application Examples

See how custom fixtures transform manufacturing efficiency, reduce scrap, and enable scaling from prototypes to volume production.

Assembly Fixtures & Jigs

Custom-designed fixtures that guide assembly workflows, ensure precise alignment, and accelerate sub-assembly production for complex products.

Welding & Positioning Fixtures

Specialized jigs that hold components in exact position during welding, ensuring consistent geometry, weld quality, and repeatability.

Test & Inspection Fixtures

Precision tooling designed for functional testing, dimensional inspection, and quality verification at production speed.

Why Partner with X-KPR

When custom tooling must be fast, reliable, and cost-effective, X-KPR delivers proven results with engineering expertise and responsive support.

Accelerated Time-to-Market

Custom tooling designed and built rapidly, enabling production ramp-up without long lead times or expensive engineering.

Proven Manufacturing Expertise

Over 20 years of experience designing tooling for automotive, electronics, medical, and industrial applications at scale.

Cost-Effective Production

Well-designed fixtures reduce scrap, rework, and cycle time—paying for themselves within the first production runs.

Quality Assurance & Testing

[Image Placeholder]
Custom Tooling & Fixtures

Precision Testing & Validation

Every custom fixture is tested under production conditions before delivery to ensure precision, repeatability, and reliability across your manufacturing environment.

Precision measurement and fixture calibration before delivery
Function testing under production conditions with first-article inspection
Dimensional verification of critical positioning features
Documentation of all setup, operation, and maintenance procedures
Post-delivery support and ongoing optimization

Our post-delivery support includes adjustments, optimization, and design modifications as your production volumes or product designs evolve.

Frequently Asked Questions

What is the typical timeline for custom fixture design and delivery?

Standard turnaround is 4–8 weeks depending on complexity. We provide DFM feedback within 48 hours to identify manufacturability issues early and optimize the design for both function and cost.

Can you design fixtures for rapid iteration and prototyping?

Yes. We design modular, adaptable fixtures that allow you to test variations and iterate quickly without expensive tool rework. Ideal for design validation phases.

What materials do you use for fixtures?

We select materials based on production volume, precision requirements, and durability needs. Common choices include aluminum for speed and light duty, steel for heavy production, and specialized materials for specific environments.

Do you provide training and documentation?

Yes. Every fixture includes comprehensive documentation covering setup, operation, maintenance, and troubleshooting. We also provide operator training if needed.

Can custom fixtures be integrated with existing production equipment?

Absolutely. We design fixtures to integrate seamlessly with your existing machinery, pneumatics, conveyors, and automation systems for minimal disruption.

What support do you provide after delivery?

We offer ongoing support for maintenance, adjustments, and design modifications as your production volumes or product designs evolve.

Request a Quote — Submit Your Design

Tell us about your manufacturing process, production volume, and precision requirements. We'll return DFM feedback and a firm quote within 48 hours.

Upload Design & Get a Quote Contact Us