Precision Laser Tube Cutting Services for Industrial Applications

Engineering-driven, production-ready laser cutting for tubes and pipe—tight tolerances, clean edges, and dependable lead times. We combine cutting with downstream bending, welding, machining, and finishing so you get install-ready parts from a single partner.

We'll respond with DFM notes and pricing within 48 hours.

Advanced Laser Tube Cutting Capabilities

Our fiber laser systems with rotary-axis CNC control deliver precision cuts on tubes ranging from 6 mm to 150+ mm diameter, supporting complex geometries with minimal setup time.

High-Precision Cutting

Fiber laser systems deliver ±0.05 mm dimensional accuracy on tube cuts, miters, and mounting interfaces across all diameters and wall thicknesses.

Rotary-Axis CNC Control

Advanced rotary indexing enables complex cuts on cylindrical surfaces—slots, ports, angled miters—in a single setup without repositioning.

Minimal Material Waste

Precision cutting minimizes kerf loss and produces clean edges suitable for direct assembly or secondary operations.

Design-for-Manufacturing & Cutting Process

DFM Review & Optimization

Every tube cutting design begins with engineering analysis. We evaluate your geometry for optimal tool paths, cutting efficiency, edge finish, and cost.

Our engineers provide design feedback within 48 hours, recommending modifications that improve manufacturability without compromising functionality.

  • Tube diameter, wall thickness, and material specification
  • Cut geometry: angles, slot dimensions, port locations
  • Edge finish requirements: as-cut or secondary polishing
  • Positioning and alignment tolerances
  • Quantity and delivery timeline

Cutting Process Steps

  1. Material Setup — Tube secured with minimal runout; rotary axis zero'd for accurate positioning
  2. Laser Path Generation — CNC code optimized for single-pass cutting and minimal heat distortion
  3. Precision Cutting — Fiber laser delivers clean cuts with minimal burr; assist gas removes debris
  4. Dimensional Verification — 100% first-piece inspection; CMM available for critical features

Common Cutting Applications

From aerospace manifolds to marine hydraulic systems, laser cutting enables complex geometries that would be difficult or impossible with traditional tube cutting methods.

Precision End Cuts & Miters

Complex angle cuts for tube joints in structural assemblies, manifolds, and custom frameworks.

Mounting Holes & Ports

Perpendicular and angled ports for fluid lines, sensor mounting, and fastener holes.

Custom Slot Patterns

Internal and external slots for tab insertion, lock features, and access windows.

Why Choose X-KPR for Laser Tube Cutting

When precision tube cutting drives your project timeline, X-KPR combines engineering expertise, advanced equipment, and ISO 9001 quality control to deliver accurate cuts on schedule.

Engineering-Driven Design Review

Our engineers evaluate your tube geometries for cutting feasibility, optimal tool paths, and cost efficiency—48h turnaround on quotes.

Single-Setup CNC Efficiency

Rotary-axis laser control eliminates part repositioning and secondary operations, reducing handling and accelerating delivery.

ISO 9001 Quality Assurance

All cuts verified dimensionally with 100% traceability. CMM inspection available for critical features.

Frequently Asked Questions

What is the precision tolerance for laser tube cutting?
Standard tolerance is ±0.05 mm for dimensional accuracy and feature positioning. Tighter tolerances (±0.02 mm) available for critical interfaces; confirm during quote process.
What tube materials can you laser cut?
Steel (mild, stainless, tool steel), aluminum alloys, copper, brass, and titanium. Material and thickness affect kerf width and edge finish; provide specs during design upload.
What's the maximum tube diameter and wall thickness?
Our rotary-axis systems handle tubes from 6 mm to 150+ mm diameter with wall thicknesses from 0.5 mm to 10+ mm. Complex geometries and very thick walls may require sequential operations.
Can you cut complex internal slots or windows?
Yes. Rotary-axis capability enables internal and external features—slots, ports, relief cuts—in a single setup. Minimum feature size approximately 0.3–0.5 mm depending on material and wall thickness.
What surface finish does laser cutting produce?
Laser-cut edges are clean and burr-free, suitable for direct assembly. Some materials (stainless steel) may show minimal oxidation or color variation; secondary finishing available if required.
What is the typical lead time for laser-cut tubes?
Sample quantities typically 5–7 business days from approval. Production runs may be expedited to 3–5 days depending on queue. Rush processing available with premium pricing.

Upload Your Tube Cutting Design — 48h Quote

Provide tube specifications, cut geometry, and quantities. Our engineers will review for feasibility, suggest optimizations, and return a detailed quotation within 48 hours.

Upload Design & Get a Quote Upload STEP, IGES, DWG, SLDPRT, or PDF files. Include tube material, diameter, wall thickness, and any special finishing requirements.